Fixed Hydraulic Dock Leveler - Product Brochure
1. Product Overview
The Fixed Hydraulic Dock Leveler is an essential loading and unloading equipment designed for warehouses, distribution centers, and manufacturing facilities with dedicated loading bays. It bridges the height gap between the warehouse floor and truck beds, enabling smooth, safe, and efficient forklift or pallet truck operations.
Our dock levelers feature a robust hydraulic lifting system, heavy-duty steel construction, and an automatic lip extension mechanism. With load capacities of 8 tons and 10 tons, they handle the demands of high-volume logistics operations while ensuring operator safety and equipment longevity.
Fixed Hydraulic Dock Leveler - Tilted Position
2. Specifications and Model Selection
We offer four standard configurations (Model A/B/C/D) covering two load capacities and two platform lengths. Custom specifications are available upon request.
Option | Model | Platform Size LxWxH | Tilt Range Up/Down | Load Capacity | Power | Power Supply | Self-weight |
A | DCQG-8T | 2000x2000x600 mm | 400 / 300 mm | 8 Tons | 1.1 kW | 3-Phase 380V 50-60Hz | 616 / 632 kg |
B | DCQG-8T | 2500x2000x600 mm | 400 / 300 mm | 8 Tons | 1.1 kW | 3-Phase 380V 50-60Hz | 700 / 720 kg |
C | DCQG-10T | 2000x2000x600 mm | 400 / 300 mm | 10 Tons | 1.1 kW | 3-Phase 380V 50-60Hz | 676 / 700 kg |
D | DCQG-10T | 2500x2000x600 mm | 400 / 300 mm | 10 Tons | 1.1 kW | 3-Phase 380V 50-60Hz | 770 / 808 kg |
3. Core Configuration and Craftsmanship
3.1 Mechanical Structure
• 8 Main Beams: Reinforced load-bearing structure distributes weight evenly, preventing platform deformation under heavy loads.
• Patterned Steel Plate: Anti-slip diamond plate surface (6mm for 8T / 8mm for 10T) ensures secure forklift traction even in wet or oily conditions.
• Patterned Steel Lip Plate: Heavy-duty tongue plate (14mm for 8T / 16mm for 10T) bridges the gap to the truck bed with maximum durability.
• Single Cylinder Design: Central hydraulic cylinder provides stable, synchronized lifting with minimal maintenance points.
Fixed Hydraulic Dock Leveler - Side View with Lip Plate
3.2 Hydraulic System
• 1.1 kW Hydraulic Power Unit: Compact, high-efficiency power pack delivers smooth and reliable lifting performance.
• Automatic Lip Extension: Hydraulically operated lip automatically extends and retracts, adapting to varying truck bed heights.
• Pressure Relief Valve: Built-in overload protection prevents system damage from exceeding rated capacity.
• Check Valve: Holds the platform in position in case of sudden power loss, preventing free-fall.
3.3 Electrical Control
• Push-Button Control Box: Simple up/down/lip operation with clearly labeled buttons.
• Chint Electrical Components: Industry-renowned Chint contactors and relays ensure long service life and reliable switching.
• 3-Phase 380V Power Supply: Compatible with 50Hz and 60Hz grids worldwide.
• Emergency Stop Button: Instantly cuts power in emergency situations.
4. Safety Features
Safety Feature | Description |
Anti-Slip Platform | Diamond-pattern steel surface prevents wheel slippage during loading operations |
Overload Protection | Pressure relief valve automatically limits lifting beyond rated capacity |
Emergency Stop | Red mushroom-head button immediately halts all movement |
Check Valve Locking | Hydraulic check valve holds position during power failure |
Safety Maintenance Strut | Mechanical support leg locks platform during maintenance |
Bumper Blocks | Rubber bumpers at dock edge protect building and truck from impact damage |
Toe Guards | Side safety guards prevent foot injuries during platform operation |
5. Applications
Our fixed hydraulic dock levelers are widely used across industries requiring efficient dock-to-truck transfer:
• Warehouses and Distribution Centers
• Manufacturing Facilities
• Third-Party Logistics (3PL) Providers
• E-commerce Fulfillment Centers
• Cold Storage and Food Processing
• Automotive Parts and Assembly
• Retail Back-of-House Operations
• Freight Forwarding and Customs Warehouses
6. Why Choose Our Dock Leveler
1. Heavy-Duty Construction: 8 main beams plus thick patterned steel plates ensure structural integrity under continuous heavy use.
2. Reliable Hydraulics: Quality power unit with overload and check valve protection delivers years of trouble-free operation.
3. Safety First: 7-layer safety protection system protects operators, equipment, and cargo.
4. Global Compatibility: 380V / 50-60Hz power supply works in most countries worldwide.
5. Customizable: Platform dimensions, capacity, and voltage can be tailored to your specific dock requirements.
6. Easy Installation: Pre-assembled unit reduces on-site installation time and costs.
7. After-Sales Service
1-Year Whole Machine Warranty - Free replacement for any quality-related defects during the warranty period.
• Warranty Period: 1 years covering the entire machine (hydraulic system, structure, electrical components).
• Response Time: 24-hour technical support response for all international customers.
• Spare Parts: Lifetime supply of original spare parts at factory cost after warranty expires.
• Installation Guidance: Detailed installation manual plus remote video guidance included.
• Custom Packaging: Export-standard wooden crate packaging suitable for sea freight.
Hangzhou Chengying Import And Export Co., Ltd. - Your trusted partner in material handling equipment.